Hobart-welding-products CHAMPION 10 Manuel d'utilisateur

Champion 10,000ProcessesDescriptionStick (SMAW) WeldingEngine Driven Welding GeneratorOM-945 194 047USeptember 2004Visit our website atwww.HobartWeld

OM-945 Page 6LES ACCUMULATIONS DE GAZ ris-quent de provoquer des blessures oumême la mort. Fermer l’alimentation du gaz protecteur en cas denon utili

OM-945 Page 7L’EXPLOSION DE LA BATTERIE peutRENDRE AVEUGLE. Toujours porter une protection faciale, des gants encaoutchouc et vêtements de protection

OM-945 Page 8LE SURCHAUFFEMENT peut endom-mager le moteur électrique. Arrêter ou déconnecter l’équipement avant de dé-marrer ou d’arrêter le moteur.

OM-945 Page 9SECTION 3 − DEFINITIONS3-1. Symbol DefinitionsStop EngineFast(Run, Weld/Power)Fast/Slow(Run/Idle)Slow (Idle)Start EngineRead Operator’sMa

OM-945 Page 104-2. Dimensions, Weights, and Operating AnglesDimensionsHeight 33-1/2 in (851 mm)AWidth 18-1/2 in (470 mm) Do not exceed tilt angles or

OM-945 Page 114-4. Fuel Consumption (All Models)197 254Continuous Welding4-5. Duty Cycle197 148Duty cycle is the percentage of 10minutes that unit can

OM-945 Page 124-6. Volt-Ampere Curves197 253The volt-ampere curve shows theminimum and maximum voltageand amperage output capabilities ofthe welding g

OM-945 Page 13SECTION 5 − INSTALLATIONinstall2 6/04 − Ref. 800 652 / Ref. 800 477-A / 803 274 Do not weld on base. Weldingon base can cause fuel tank

OM-945 Page 145-2. Engine Prestart Checks (Onan-Powered Units)802 353-DFullGasolineCheck all fluids daily. Engine must be cold andon a level surface.

OM-945 Page 155-4. Activating The Dry Charge Battery (If Applicable)Remove battery from unit.1 Eye Protection − SafetyGlasses Or Face Shield2 Rubber G

Hobart Welders manufactures a full lineof welders and welding related equipment.For information on other quality Hobart products, contact your local H

OM-945 Page 165-5. Connecting the BatteryRef. 202 069-A / Ref. 802 341 / Ref. S-0756-D 1/2 inTools Needed:+− Connect negative (−)cable last.5-6. Inst

OM-945 Page 175-7. Connecting to Weld Output TerminalsRef. 202 069-A1 Negative (−) Weld OutputTerminal2 Positive (+) Weld OutputTerminalFor Direct Cur

OM-945 Page 185-9. Amperage Selection Table For Stick (SMAW) ElectrodesRef. 202 069-A Use table on front panel to se-lect correct amperage for theele

OM-945 Page 19SECTION 6 − OPERATING THE WELDING GENERATORIf the unit is extremely overloaded, weld and generator power will stop. Turn unit offand res

OM-945 Page 20SECTION 7 − OPERATING AUXILIARY EQUIPMENTIf the unit is extremely overloaded, weld and generator power will stop. Turn unit offand resta

OM-945 Page 217-2. Optional Generator Power Receptacles If unit does not have GFCI re-ceptacles, use GFCI-protected extension cord.Combined output of

OM-945 Page 22SECTION 8 − MAINTENANCE (ONAN-POWERED UNITS)8-1. Routine Maintenance (Onan-Powered Units) Follow the storage procedure in the engine own

OM-945 Page 23Every 500 hRepair orreplace crackedcables.Service welding generatorbrushes and slip rings. Servicemore often in dirty conditions.*Checkv

OM-945 Page 248-3. Servicing Air Cleaner (Onan-Powered Units) aircleaner3 9/00 − 156 852 / Ref. 183 175-A / S-0759 Stop engine. Do not run engine wi

OM-945 Page 258-4. Overload Protection (Onan-Powered Units)802 342 / Ref. 802 353-B Stop engine. Disconnect nega-tive (−) battery cable. If the unit

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol

OM-945 Page 268-6. Changing Engine Oil, Oil Filter, and Fuel Filter (Onan-Powered Units)802 353-B / S-0842 Stop engine and let cool.1 Oil Drain Valve

OM-945 Page 278-7. Adjusting Engine Speed (Onan-Powered Units)802 353-B / 802 457After tuning engine, check enginespeeds with a tachometer (seetable).

OM-945 Page 28SECTION 9 − MAINTENANCE − (KOHLER-POWERED UNITS)9-1. Routine Maintenance (Kohler-Powered Units) Follow the storage procedure in the engi

OM-945 Page 29Every 200 hReplace fuel filter. SeeSection 9-6.Change oil filter. See Section9-6 and maintenance label.Replace unreadable labels.Check s

OM-945 Page 309-2. Maintenance Label (Kohler-Powered Units)

OM-945 Page 319-3. Servicing Air Cleaner (Kohler-Powered Units) aircleaner3 9/00 − 802 772 / Ref. 183 175-A / S-0759 Stop engine. Do not run engine

OM-945 Page 329-4. Overload Protection (Kohler-Powered Units)Ref. 801 221-B / Ref. 802 353-B / Ref. 183 175−A Stop engine. If the unit is extremely

OM-945 Page 339-6. Changing Engine Oil, Oil Filter, and Fuel Filter (Kohler-Powered Units)802 339-B / S-0842 Stop engine and let cool.1 Oil Drain Val

OM-945 Page 349-7. Adjusting Engine Speed (Kohler-Powered Units)802 339-B / 801 209-AAfter tuning engine, check enginespeeds with a tachometer (seetab

OM-945 Page 35SECTION 10 − TROUBLESHOOTING10-1. TroubleshootingA. WeldingTrouble RemedyNo weld output. Check control settings.Check weld connections.R

TABLE OF CONTENTSSECTION 9 − MAINTENANCE − (KOHLER-POWERED UNITS) 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1. Ro

OM-945 Page 36Trouble RemedyErratic power output at generator pow-er ac receptacles.Check fuel level.Check engine speed and adjust if necessary (see S

OM-945 Page 37SECTION 11 − ELECTRICAL DIAGRAM222129−AFigure 11-1. Circuit Diagram For Welding Generator (Onan And Kohler-Powered Units)

OM-945 Page 38SECTION 12 − GENERATOR POWER GUIDELINESThe views in this section are intended to be representative of all engine-drivenwelding generator

OM-945 Page 3912-3. Grounding When Supplying Building SystemsST-800 576-B1 Equipment GroundingTerminal2 Grounding CableUse #10 AWG or larger insulated

OM-945 Page 4012-5. Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running WattsSplit Phase 1/8 HP 800 30

OM-945 Page 4112-7. Approximate Power Requirements For Contractor EquipmentContractor Rating Starting Watts Running WattsHand Drill 1/4 in 350 3503/8

OM-945 Page 4212-8. Power Required To Start MotorS-06241 Motor Start Code2 Running Amperage3 Motor HP4 Motor VoltageTo find starting amperage:Step 1:

OM-945 Page 4312-10. Typical Connections To Supply Standby Power Have only qualified persons performthese connections according to allapplicable code

OM-945 Page 4412-11. Selecting Extension Cord (Use Shortest Cord Possible)Cord Lengths for 120 Volt Loads If unit does not have GFCI receptacles, us

OM-945 Page 45SECTION 13 − STICK WELDING (SMAW) GUIDELINES13-1. Stick Welding Procedurestick 12/96 − ST-151 593 Weld current starts whenelectrode tou

OM-945 Page 1SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USINGrom _nd_8/03 Warning: Protect yourself and others from injury — read and follow these

OM-945 Page 4613-2. Electrode and Amperage Selection ChartRef. S-087 985-A3/321/85/323/167/321/41/165/643/321/85/323/167/321/43/321/85/323/167/321/43/

OM-945 Page 4713-5. Positioning Electrode HolderS-006090° 90°10°-30°45°45°GROOVE WELDSFILLET WELDSEnd View of Work Angle Side View of Electrode AngleE

OM-945 Page 4813-8. Conditions That Affect Weld Bead ShapeWeld bead shape is affected by electrode angle, arc length, travel speed, andthickness of

OM-945 Page 4913-10. Butt JointsS-06621 Tack WeldsPrevent edges of joint from drawingtogether ahead of electrode by tackwelding the materials in posit

OM-945 Page 5013-13. Weld TestS-0057-B1 Vise2 Weld Joint3 HammerStrike weld joint in direction shown.A good weld bends over but doesnot break.2 To 3 i

OM-945 Page 5113-16. Troubleshooting − Incomplete FusionIncomplete Fusion − failure of weld metal to fuse completely withbase metal or a preceeding we

OM-945 Page 5213-19. Troubleshooting − Burn-ThroughBurn-Through − weld metal melting completely through base metal resultingin holes where no metal re

OM-945 Page 53Notes

OM-945 Page 54SECTION 14 − PARTS LIST41403938373130453433323635171844 − FIG 14−24342154376820 − FIG 14−3191822292825262721242311191412910171516132802

OM-945 Page 55DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 14-1. Main AssemblyQuantity1 +193 777 Wrapper 1. . . . . . . . . . . . . . . . . . . . . .

OM-945 Page 2Welding on closed containers, such as tanks, drums, orpipes, can cause them to blow up. Sparks can fly off from thewelding arc. The flyin

OM-945 Page 56DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 14-1. Main Assembly (Continued)Quantity31 181 057 Cover, Base 2. . . . . . . . . . . . . . .

OM-945 Page 57DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 14-2. Panel, Front w/Components (Figure 14-1 Item 47)Quantity1 198 122 Stand−off Support, Pc C

OM-945 Page 58DescriptionPartNo.ItemNo.Figure 14-3. Generator (Figure 14-1 Item 20)Quantity1 +220 832 Generator Assy, Front (consisting of) 1. . . .

Warranty Questions?Call1-877-HOBART1for your localHobart distributor.hobart retail 3/04ServiceYou always get the fast,reliable response youneed. Most

PRINTED IN USA  2004 Hobart Welding Products. 1/04Hobart Welding ProductsAn Illinois Tool Works Company600 West Main StreetTroy, OH 45373 USAFor Tech

OM-945 Page 3STEAM AND HOT COOLANT can burn. If possible, check coolant level when engine is cold toavoid scalding. Always check coolant level at ov

OM-945 Page 4READ INSTRUCTIONS. Use only genuine MILLER/Hobart replacementparts. Perform engine and air compressor (if applicable)maintenance and se

OM-945 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANTUTILISATIONrom_fre 8/03 Avertissement: Protégez vous et les autres des blessures − lisez